Overview
Upgrading conveyor and tunnel equipment can materially improve throughput and reliability, but costs vary widely based on scope and site conditions. The most accurate approach is to build a complete upgrade budget with clear categories rather than relying on a single headline number.
Main cost categories
- Conveyor and tunnel components including chain, rollers, guides, and core assemblies
- Controls and automation such as sensors, programming, and integration
- Equipment add-ons including arches, chemical delivery, and drying improvements
- Installation labor including removal, setup, and commissioning
- Electrical and mechanical work required to support the new system
- Contingency for surprises discovered during tear-out or installation
Key cost drivers
Costs increase when the project includes control system changes, significant electrical upgrades, or structural modifications. Lead times and the need for specialized crews can also affect both price and schedule.
Downtime planning is part of the cost
Lost revenue during downtime can be significant. A phased plan or off-peak scheduling can reduce the effective cost of the project by protecting operating continuity.
How lenders evaluate tunnel upgrade budgets
Lenders want vendor quotes, a clear scope, and a realistic timeline. They also want confidence that the wash can service the payment without assuming that the upgrade instantly produces a major revenue jump.
Bottom line
The cost of upgrading conveyor and tunnel equipment depends on scope, integration needs, and site conditions. A complete budget with clear categories, vendor quotes, and downtime planning is what supports fast financing decisions.